TUBE DRAWING OIL FILTRATION | DESTINY INTERNATIONAL
Tube drawing oil is a lubricant used in the manufacturing process of metal tubes. It is essential in the process of reducing the diameter of metal tubes without compromising their strength or integrity. This lubricant acts as a barrier between the metal and the tools used to shape it, preventing metal-to-metal contact, and reducing the amount of force required for the process.
It takes sophisticated chemistry for today’s high tech tube drawing lubricants
With the ever-increasing global restrictions on raw materials for lubricants, it has never been more critical than with tube drawing. The demanding tube drawing application requires a lubricant to withstand extreme pressures and temperatures. RichardsApex is constantly pushing the boundaries with keen innovations to our tube drawing lubricants. Whether you are drawing copper, aluminum or corrosion resistant alloys like stainless steel, RichardsApex has the industry proven lubricants to keep you ahead of the competition.
Medium viscosity high film strength lubricant for drawing stamping and perforating stainless steel and other difficult tube alloys.
High film strength polymer filled lubricant for drawing stainless steel and difficult alloy tubes
High film strength lubricant oils of various viscosities containing extreme pressure, anti-wear, and other lubricity additives.
DESTINY INTERNATIONAL manufactures a comprehensive range of specialist drawing oils for the non-ferrous tube and wire industries. In-house research and development ensures that we can offer our Customers innovative lubricant solutions that facilitate the continual integrity, quality and efficiency of your production and manufacturing processes.
Drawing lubricants / Tube drawing oil filtration is an invert emulsion that thickens while water is added. The viscosity changes from thin to thick which makes it an ideal drawing lubricants. Drawing lubricants / Deep draw Oil product was approved by General Motors in 1979. Metal Mates 123 Drawing Lubricants is easily cleaned and is weldable. This emulsifiable product was approved by GM and lent itself to cleaner parts, dies and improved housekeeping. Drawing Lubricants product contains no chlorine, pigments, or waxes.
One case study involving tube drawing oil is the experience of a manufacturer in the automotive industry. The company was experiencing issues with the quality of their metal tubes, and the production process was becoming more challenging due to the high force required to draw the tubes. The use of excessive force during the tube drawing process was causing defects and reducing the yield rate of the tubes.
After analyzing the production process, the company discovered that the issue was related to the tube drawing oil used. The oil was not providing adequate lubrication, resulting in high friction and increased force required for the process. As a result, the company decided to switch to a new tube drawing oil with better lubricating properties.
The new lubricant reduced friction during the tube drawing process, resulting in a smoother and more efficient production process. The force required to draw the tubes was significantly reduced, which improved the quality of the tubes and increased the yield rate. The company was also able to reduce its production costs by using less oil and reducing the amount of waste generated during the process.
Overall, this case study demonstrates the importance of using high-quality lubricants, such as tube drawing oil, in the manufacturing process. The proper selection and use of lubricants can significantly impact the quality, efficiency, and cost-effectiveness of the manufacturing process.
TUBE DRAWING OIL FILTRATION RESULT
Tube drawing oil is used in various metalworking applications where a tube or wire is reduced in diameter, such as:
Tube drawing: Tube drawing oil is used in the production of various types of metal tubes such as stainless steel, copper, brass, and aluminium. The oil acts as a lubricant between the tube and the tooling during the drawing process, preventing metal-to-metal contact, and reducing friction and wear on the tooling.
Wire drawing: Wire drawing oil is used in the production of various types of wire, such as steel wire, copper wire, and aluminium wire. The oil is used to lubricate the wire during the drawing process, reducing friction and wear on the die and mandrel, and improving the surface quality of the wire.
Extrusion: Tube drawing oil is used in the extrusion process, where metal is forced through a die to produce a uniform cross-section. The oil is used as a lubricant between the metal and the die, preventing metal-to-metal contact, and reducing friction and wear on the die.
Swaging: Swaging is a process where a tube or wire is reduced in diameter by compressing it in a tapered die. Tube drawing oil is used as a lubricant during the swaging process, reducing friction between the metal and the die, and improving the surface quality of the product.
SOME OF THE INDUSTRIES WHERE TUBE DRAWING OIL IS COMMONLY USED INCLUDE:
- AUTOMOTIVE: Tube drawing oil is used in the production of various metal components used in the automotive industry, such as brake lines, fuel lines, and exhaust systems.
- AEROSPACE: Tube drawing oil is used in the production of metal tubing used in aircraft fuel systems, hydraulic systems, and air conditioning systems.
- MEDICAL: Tube drawing oil is used in the production of metal tubing used in medical devices such as catheters, surgical instruments, and implantable devices.
- ELECTRONICS: Tube drawing oil is used in the production of metal tubing used in electronic components such as antennas, connectors, and heat exchangers.
- CONSTRUCTION: Tube drawing oil is used in the production of metal tubing used in construction applications such as heating, ventilation, and air conditioning (HVAC) systems, and plumbing.
COMMON PROBLEMS ASSOCIATED WITH TUBE DRAWING OIL FILTRATION AND THE SOLUTIONS THAT CAN BE IMPLEMENTED TO MITIGATE THESE ISSUES :
Filtration is an essential aspect of tube drawing oil maintenance. Proper filtration helps to remove contaminants and debris from the oil, which can cause various problems during the manufacturing process. Some common problems associated with tube drawing oil filtration and their solutions include:
Contamination of the oil: During the tube drawing process, contaminants such as metal shavings, dirt, and debris can accumulate in the oil. This can cause the oil to lose its lubricating properties, leading to increased friction and wear on the tooling.
Solution: Regular oil filtration is essential to remove contaminants from the oil. The use of filters with a high micron rating can help to trap larger particles, while filters with a lower micron rating can remove smaller particles. In addition, the use of magnetic filters can help to remove metal particles from the oil.
Oil degradation: Over time, the oil can degrade due to exposure to high temperatures, oxygen, and other contaminants. This can cause the oil to lose its lubricating properties and become less effective in reducing friction during the tube drawing process.
Solution: Regular oil analysis can help to identify when the oil needs to be replaced. In addition, the use of antioxidants and other additives can help to extend the life of the oil and improve its lubricating properties.
Clogging of the filters: As the oil is filtered, contaminants can accumulate on the surface of the filters, causing them to clog. This can reduce the effectiveness of the filtration process and lead to increased wear on the tooling.
TUBE DRAWING OIL PROPERTIES
Tube drawing oil is a specialized lubricant that is used in the metalworking industry to reduce friction and wear during the tube drawing process. Some of the key properties of tube drawing oil include:
LUBRICITY: Tube drawing oil has high lubricity, which helps to reduce friction and wear between the metal and the tooling. This reduces the likelihood of surface defects and improves the dimensional accuracy of the product.
VISCOSITY: Tube drawing oil has a high viscosity, which enables it to adhere to the tooling and the metal being drawn through the die. This helps to ensure that the lubricant remains in place during the tube drawing process, reducing the likelihood of friction and wear.
HEAT RESISTANCE: Tube drawing oil has good heat resistance properties, which enable it to maintain its lubricating properties even at high temperatures. This is important during the tube drawing process, where the metal is subjected to high temperatures due to the friction between the metal and the tooling.
OXIDATION RESISTANCE: Tube drawing oil has good oxidation resistance, which enables it to resist degradation due to exposure to oxygen over time. This helps to ensure that the lubricant remains effective over a longer period, reducing the need for frequent replacement.
CORROSION RESISTANCE: Tube drawing oil has good corrosion resistance properties, which help to protect the metal from corrosion during the tube drawing process. This is important, especially when the metal being drawn is susceptible to corrosion.