Company Name: Automotive components industry
Location: North India
Product Installed: Oil Filtration Machine
Background
In the tyre manufacturing industry, hydraulic and lubrication systems are at the heart of critical machinery — from curing presses to extrusion lines. These machines rely on clean, contaminant-free oil to perform at peak efficiency.
Installing advanced oil filtration systems ensures operational reliability, reduces downtime, and extends equipment life — a must for any high-output tyre plant.
Why Oil Filtration is Crucial in Tyre Plants :
Tyre production involves high temperatures, constant operation, and exposure to dust and rubber particles. In such conditions, hydraulic and thermic oils are prone to contamination, which can lead to:
🚫 Valve sticking and control failures
🚫 Premature wear of pumps and seals
🚫 Oil oxidation, sludge, and varnish formation
🚫 Unplanned maintenance and production losses
Common Contaminants in Tyre Manufacturing Oil Systems :
| Contaminant | Source | Impact |
|---|---|---|
Metallic Wear Particles |
Hydraulic pump and valve wear |
Abrasive damage to components |
Rubber Dust & Carbon |
Tyre compound handling, environment |
Clogs filters, affects flow |
Water / Moisture |
Condensation, poor sealing |
Corrosion, microbial growth |
Oxidation Products | High temperature oil degradation | Varnish, sludge, sticky valves |
Key Machinery That Needs Oil Filtration :
| Machine | System Type | Filtration Requirement |
|---|---|---|
Curing Presses |
Hydraulic |
Fine filtration, varnish removal |
Extruders |
Hydraulic + Gear Oil |
Water & particle removal |
Calendaring Machines |
Hydraulics |
Moisture control, sludge filtration |
Bead Forming Machines | Compact Hydraulic Units | Precision oil cleanliness |
Benefits
✔️ Maintains ISO 4406 cleanliness levels
✔️ Reduces hydraulic failures and system wear
✔️ Extends oil and equipment life
✔️ Minimises unplanned downtime
✔️ Improves energy efficiency and product quality
Destiny’s Oil Filtration Solution for Tyre Industry
Offline Filtration Units (Kidney Loop Systems)
Portable and easy to connect without stopping machines
Removes fine particles, sludge, and water
Online Filtration Systems
Continuous filtration while machine is operating
Ideal for curing presses and automated lines
Water Removal Systems
Dehydrate oil systems prone to condensation
Prevents rust and microbial growth
Fine Filtration Systems (1–5 microns)
High-efficiency filters to protect precision hydraulics
Application where filtration is required:
Extruders
Tyre Curing Presses
Bias Cutters
100% Guaranteed Clean Oil