Destiny International

CASE STUDY - OIL FILTRATION

ROI- 8 months-HYDRAULIC OIL FILTRATION MACHINEA cardboard compacting company –HORIZONTAL BAILER, with multiple plantsLocation North India.

SYNOPSIS

The manufacturer was purchasing 1000 Ltrs of Hydraulic oil Grade 68, every 8 months for replacing heavily contaminated oil in the hydraulic sump tank for each machine.

The manufacturer contacted us for resolution and rescue from existing recurring purchases.

A suitable filtration unit was suggested by us and the results of the portable machine Focus 400 IN led to an ROI of fewer than 8 months for the customer.

ROI of hydraulic oil filtration graph
Hydraulic Oil Filtration Case Study
Hydraulic Oil Filtration at site
Results of hydraulic oil filtration at client site

PROBLEMS

  • Machine breakdown and valve failures
  • Leakages from seals
  • Investment in purchases for oil every 6 months
  • Pump malfunctions and repair costs

SOLUTIONS

  • Due to the inherent nature of business lot of dust was present

 BREATHER ON HYDRAULIC OIL TANK WAS INSTALLED

  • A dedicated filtration unit focus 400in was installed in closed-loop
  • Ultra fine cellulose media removed contaminants with an accuracy of 0.1 micron and routine moisture
  • Our technician trained the staff for simple push-button operation and audible alarm and clogging indication

BENEFITS

  • Extended oil life
  • Almost zero downtime
  • Reduced labour cost
  • Lower carbon footprints and hence environmental benefits

 

THE CUSTOMER HAS GOT INSTALLED 3 NOS EQUIPMENT IN PLANT -1, FOR OTHER PLANTS  COMMISSIONING AT PRIORITY.