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CASE STUDY-OIL FILTRATION

ROI- 8 months-HYDRAULIC OIL FILTRATION MACHINE

A cardboard compacting company –HORIZONTAL BAILER, with multiple plants

Location North India.

SYNOPSIS

The manufacturer was purchasing 1000 Ltrs of Hydraulic oil Grade 68, every 8 months for replacing heavily contaminated oil in the hydraulic sump tank for each machine.
The manufacturer contacted us for resolution and rescue from existing recurring purchases.
A suitable filtration unit was suggested by us and the results of portable machine Focus 400 IN led to an ROI of fewer than 8 months for the customer.
ROI of hydraulic oil filtration graph
Hydraulic Oil Filtration Case Study
Hydraulic Oil Filtration at site
Results of hydraulic oil filtration at client site

PROBLEMS

  • MACHINE BRAKDOWN AND VALVE FAILURES
  • LEAKAGES FROM SEALS
  • INVESTMENT IN PURCHASES FOR OIL EVERY 6 MONTHS
  • PUMP MALFUNCTIONS AND REPAIR COSTS

SOLUTIONS

  • DUE TO INHERENT NATURE OF BUSINESS LOT OF DUST WAS PRESENT
     BREATHER ON HYDRAULIC OIL TANK WAS INSTALLED
  • DEDICATED FILTRATION UNIT FOCUS 400IN WAS INSTALLED IN CLOSED LOOP
  • ULTRA FINE CELLULOSE MEDIA REMOVED CONTAMINANTS WITH ACCURACY OF 0.1 MICRON AND ROUTINE MOISTURE
  • OUR TECHNICIAN TRAINED THE STAFF FOR SIMPLE PUSH BUTTON OPERATION AND AUDIBLE ALARM AND CLOGGING INDICATION

BENEFITS

  • EXTENDED OIL LIFE
  • ALMOST ZERO DOWNTIME
  • REDUCED LABOUR COST
  • LOWER CARBON FOOTPRINTS AND HENCE ENVIRONMENTAL BENEFITS

COST SAVING:

THE CUSTOMER HAS GOT INSTALLED 3 NOS EQUIPMENT IN PLANT -1, FOR OTHER PLANTS  COMMISSIONING AT PRIORITY.

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